In aerospace, communications, and other high-tech industries, quality begins with precision. That’s why Precision Machining Services are foundational to building reliable, high-performance components. Whether it's a prototype or a high-volume production run, CNC machining plays a critical role in transforming designs into consistently accurate physical parts.

Engineering teams and sourcing professionals rely on precision machining for features that require tight tolerances, consistent repeatability, and superior surface finishes. These services are essential not only for structural integrity but also for ensuring compatibility with adjoining parts in complex assemblies. Precision reduces rework, speeds up final assembly, and ultimately supports mission-critical performance.

Materials and Tolerances

Modern precision machining supports a broad range of materials, including aluminum, stainless steel, titanium, and high-performance plastics. Each material behaves differently under tool pressure and temperature, and machinists must account for this during setup and operation.

Tolerances can vary by application, but in aerospace and electronics sectors, requirements often fall within a few thousandths of an inch. Achieving this level of accuracy requires not only advanced CNC equipment but also a deep understanding of how to maintain control for variables such as tool wear, material stress, and thermal expansion.

Advanced Equipment and Process Control

Today’s machining centers are a far cry from the manual mills and lathes of the past. Multi-axis CNC machines, integrated metrology systems, and automated tool changers are now standard in modern facilities. These technologies allow fabricators to reduce setup times, perform complex geometries, and maintain repeatable quality across production runs.

Equally important is process control. This includes real-time monitoring, routine calibration, and statistical process control (SPC) to detect variation before it leads to defects. By embedding quality checks into every stage, manufacturers can provide traceable, high-precision components with greater efficiency.

Machining for Manufacturability

Close collaboration between engineers and machinists often leads to better outcomes. When design for manufacturability (DFM) principles are considered early, teams can:

• Simplify geometries to reduce machine time and tooling costs
• Select materials that match performance needs without excessive wear on cutting tools
• Incorporate standard features that speed up inspection and assembly

For buyers and supply chain professionals, working with a machining partner who offers DFM insights can shorten lead times and reduce total cost of ownership.

Industry Standards and Quality Systems

Precision machining isn’t just about the equipment—it’s about the system behind it. Manufacturers serving regulated industries like aerospace must follow strict quality standards, including AS9100 or ISO 9001. These certifications ensure that inspection processes, documentation, and traceability protocols are built into every order.

Typical quality protocols may include:

• First article inspection (FAI)
• In-process dimensional checks
• Final inspection with coordinate measuring machines (CMM)
• Material and plating certifications

These steps are crucial when even a small dimensional error could compromise the safety or function of a part.

The Value of Experience

Geater Machining & Manufacturing Company, located in Independence, Iowa, is one example of a manufacturer that combines advanced CNC technology with decades of machining experience. Their work in sectors such as aerospace and high tech illustrates how expert teams and precision systems can consistently meet demanding specifications and tight deadlines.

For sourcing professionals, this kind of capability means fewer delays, lower risk, and more predictable quality—qualities that are vital in today’s increasingly complex supply chains.

Many Thanks to Geater Machining and Manufacturing for their contribution to this article.

Geater Machining & Manufacturing - Website: https://geater.com/

What is Vertical Farming and CEA?

We recently interviewed Jim Schroeder to discuss the potnetial of CEA - Controlled Environmental Agriculture and Indoor Vertical Farming as a method or process of providing holistic solutions that address food security, sovereignty, and food safety for North America as well as the world.

Alta-CEA has already built several CEA Module Units to help businesses with crop growth as well as providing areas stricken with environmental crisis like drought, hurricanes, and bad growing conditions. 

We added this article because it explains what needs to take place in order for CEA to work effectively and surprisingly it’s not technology or equipment but in training and education. 

The Deep Discussion

The article below is a summary taken from an in-depth discussion on Controlled Environment Agriculture (CEA) and vertical farming with Jim Schroeder, Principal Owner of Alta CEA. Schroeder explains that CEA involves creating optimized indoor environments for agriculture, such as greenhouses and vertical farming systems. Vertical farming, a concept that has sparked significant interest in CEA, involves growing crops in stacked layers to utilize space more efficiently. Schroeder emphasizes that successful CEA implementation requires more than just equipment; it necessitates a deep understanding of various scientific and environmental factors.

Jim states, Initially, CEA was synonymous with greenhouses that control air and light within a glass or plastic structure. However, vertical farming has emerged as a method to reduce the spatial footprint by growing crops in a confined vertical setup. This method can be applied to new structures or repurposed older buildings. Additionally, technologies like aquaponics, which integrates fish farming with plant cultivation to provide nutrients, are being explored to enhance CEA systems.

In regard to market trends and challenges in CEA. Jim notes that the market has evolved significantly over the past 15 years, with an increasing focus on smaller, modular systems like container farming. These systems can be placed in close proximity to markets or even in backyards for commercial or personal use. However, he cautions that CEA is a science that requires thorough research and understanding of various factors, such as seed types and nutrient requirements. The right technology and approach can lead to highly productive and efficient growing systems.

 The Critical Importance of Training & Expertise 

Jim goes on to highlight the importance of training and expertise in CEA. Alta CEA offers comprehensive training programs to help clients understand the intricacies of controlled environment agriculture, from seed selection to nutrient management. He stresses that successful CEA operations are not just about having the right equipment but also about having the knowledge and support to manage and optimize these systems. Alta CEA aims to provide holistic solutions that address food security, sovereignty, and safety, particularly for small communities and First Nations in North America.

You can listen to the entire podcast at The Manufacturing Expert Podcast

Jim's Biography: 

Jim Schroeder has spent over 15 years in the area of CEA and has worked with companies like Aquatic Solutions Canada, Trusted Freshness Ltd., CanH20 Solutions Ltd, and Alta Green Products Inc. before becoming the Principal Owner of Alta CEA located in British Columbia, Canada.

Alta-CEA Website 

Zinc Alloy Fluidity

Zinc alloy fluidity and why is it important in the manufacturing industry? Well, to help us kind of answer that and learn more about zinc diecasting and alloys, we have Dave Magner, the Director of Sales and Marketing at Deco Products Company.

The zinc diecasting process is all about taking the right recipe of metal alloy, which includes different components for zinc. The number one component within the zinc alloys is zinc itself, with aluminum coming in second. Chemistry is so important because it really impacts the different characteristics of the alloy and really lends itself well to what is important to the designer.

How Zinc Melts

The zinc diecasting process is all about melting that material down and then using a two-half mold so that you shoot this molten zinc in and able to achieve the right geometry, which would relate to really the right functionality of the part so, the type of material is so, so key in that process.

An important aspect to zinc is to understand the intricate, complicated features of the part itself. Zinc has great dimensional stability, and a big part of that is how it melts and how it fits into the mold and then ultimately cools. Understanding what your base material is, whether it's plastic or zinc, is so important in one's part design.

Zinc is very fluid. When it melts, it's almost like water so it's all about the viscosity of the material where other materials might be syrupier. Because zinc flows well up until the point it's cooled it can get into certain areas of the mold that can be very detailed or a closer tolerance that you might need. It may be a small feature that other materials just couldn't achieve

Another aspect about fluidity and some of the aspects of zinc and that it can be dimensionally, very stable, is some of those features might require a secondary operation, or you may not be able to hold those tolerances or create those features in other materials, but in zinc you can, thus avoiding all that post processing cost. So those are a couple of elements where zinc and the fluidity of zinc really can help out with the cost impact.

Design & Casting Collaboration

At DECO Products we really pride ourselves on a great collaborative relationship with, ultimately, the designer that understands the function of that part with our expertise and the manufacturability. And so, when you have those two elements converging together, an optimal design can come into play. And how that really impacts the tool design is that we need to communicate to the part designer how fluidity works and how zinc can flow because it's a very quick process

Listen To Our Podacst:

Many thank to Dave Magner, Sales Director, Deco Products:  https://decoprod.com/

Innovations in Material Handling Equipment

Imagine being able to move a rack or cart with a ton of weight on it just by pushing it easily with your hand. Well, that’s the idea with the Ergomove electric drive caster. The podcast explains how this innovation in material handling works and why it is important to manufacturers and warehouses alike.

Moving materials and products in a manufacturing operation is a big challenge, including potential issues of material damage, ergonomics, workforce safety and productivity. Employee health and retention is an important concern for many in the manufacturing industry. Pushing heavily weighted carts and racks not only is the cause of many work related injuries but the cause of many health related issues for workers. This also results in many employees leaving their job.

Forklifts and motorized pullers can work for some situations, but space and floor surfaces can make using these machines difficult. The answer many were looking for was to be able to retrofit their carts and racks with motorized casters to make movement easier and computerization to help control the carts for sudden stops and difficult floor surfaces.

In 2020, Blickle Casters and wheels released their powered caster system, the Ergomove, in the US market.  Two years and several models later battery powered casters can change the material handling equation and help with employee job satisfaction while also cutting down on workplace injuries and safety concerns.

Rob Jordan, Vice President of Engineering at Bickel USA Wheels and casters and Scott Smith from Barron Equipment Company join the podcast to introduce the Ergomove, a battery powered caster system that is really changing the material handling environment.

The ErgoMove

The ErgoMove is an electric drive system that can upgrade the casters on most material handling equipment like carts and racks. The electric drive makes moving heavy weighted items much easier than the manual labor of pushing or pulling alone.

Material handling equipment can be quickly and easily upgraded with a “plug & play” electric drive, steering and braking assistance. The ErgoMove includes 2 rigid casters with an electric drive, and integrated controls and battery unit plus many safety features.

There are currently 3 models available, the 500 designed for power assistance up to 500kg, the 1000 with assistance up to 1000 kg, and the 200 with up to 200 kg power assistance.

Performance benefits:

Each of the ErgoMove models provides workers with tangible benefits that help reduce strenuous activity like pushing and pulling loads by powering the wheel of the equipment making the load easier to move. This improves the transport of heavy loads by ergonomic means, reducing strain and stress on workers, improves productivity on the work floor, and greatly increases the safety of workers and products being transported.

Getting it out to the market!

Barron equipment also talks about how they work with companies and manufacturers by bringing in a model to demonstrate its capabilities and to let businesses physically test how the system would work in their environment. There is a great untapped market for improving ergonomics and not just for productivity or making the work place safer but helping improve employee retention by reducing the stress of moving heavy equipment.

Many Thanks to Scott Smith of Barron Equipment

Barron Equipment Website: https://www.barroneq.com/

Beams Saws - Manufacturing Productivity Machines

A beam saw is not a typical machine for home use, it is designed and built to handle heavy duty cutting operations like those found in manufacturing plants. Unlike a band saw or a radial arm saw, a beam saw has a carriage that is supported at both ends and uses a rial system resulting in a faster and more accurate cutting operation. These saws offer improved productivity for operations cutting raw material at a high rate. They are designed to cut multiple pieces of material at the same while maintaining high precision and accurate cuts.

To help us understand how a beam saw works and how it improves productivity and workflow in manufacturing we will be speaking with Dave Brown a customer service representative of the original saw company who are the only manufacturers of beam saws made in the USA.

Beam saws are designed for manufacturers more than for home wood workers!

The horizontal beam saw is purpose built for heavy duty cutting operations where employees need to make large volumes of repetitive cuts  accurately. The machines are built with heavy duty motors so that they can run long shifts and can make up to 64” cross cuts in wood, metal, aluminum, steel, and other kinds of materials.

When an Electronic Powered Cross Feed is added to the Beam Saw, it becomes a semi-automatic machine that can really boost cutting productivity. One of the things that was very interesting in the interview was learning that the motors, windings, and machines are all built right in The Original Saws factory located in Britt, Iowa. Only a few components are sourced out to manufacturers within 30 miles of their facility. The Original Saw Company is the only manufacturer of beam saws in the United States and the units are designed and manufactured in the USA.

The main difference between the models offered is the main length of the cut ranging from a 16” saw to a 22.5” saw and has features including voltage options, crosscut capabilities as well as offering manual or semi-automatic operation.

The largest buyer of beam saws is manufactured home companies because the capabilities align with the needs of the manufacturing process but the capabilities and range of materials that can be cut make it ideal in canopy manufacturing, automotive industry, metal roofing companies, and even logging.

Choosing The Right Blade

The most important thing to know about beam saws is “USING THE RIGHT BLADE” it is critical for performance and safety that the right type of blade is used depending on the material you are cutting. Dave explained that many saws are used for cutting cable trays, catalytic converters, and panels made of fiberglass and even aluminum panels.

Maintenance

Dave explains that regular maintenance and cleaning will keep the machines performing as optimum levels, keep them safe, and extend their lifespan. It is important to note that a basic cleaning and checking of blades and electrical connections are most important and to never oil or grease the machine as it will attract dust and possibly damage the unit over time.

Many Thanks to Dave Brown, Customer Service, The Original Saw Company

Listen To The Podcast at The Manufacturing Experts.